Working on a big canvas: 40 acres on Lookout Mountain, Alabama.


Purchase and Location

I bought this property in 2005 and named it Richmond Woods for my father who taught me about nature and respect for the wild. It's located in Alabama near the Alabama/Georgia state line. The small nearby village of Mentone, AL has been a mountain retreat for 150 years for people escaping the summer heat of Birmingham and Atlanta. My companion, Carolyn, has helped me every step of the way.

A Cottage in the Woods
When you were little, did someone read fairy tales to you? Invariably, there was mention of a cottage in the woods. Our plan is to build such a place: handmade, no architect plans, buying local materials or using salvaged materials. The purpose of this blog is to document our progress.

Sunday, June 15, 2014

In the Trenches

June 12 - There were several places along the trenches where large rocks prevented me from achieving 24" depth. Between thunderstorms I ran over to Rainsville and rented a 60 pound jack hammer. This tool made quick work of breaking the rock into smaller pieces but did nothing towards helping me get the pieces out of the hole.

In the course of the day, I was able to break up and clear out about 8 or 9 large rocks and axe my way through a few tree roots. I'm ready now to complete the lines to the bath house and the cabin.



I think next time I'll rent the 35 pound hammer and save my back.













To be able to winterize the water lines, I added a shut-off valve to each line. To make them accessible, I added a sleeve of 4" PVC.  The valve handles were a close fit so I cut them down to account for "as built" discrepancies.


To maintain structural integrity in the hollow valve handles, I filled them with epoxy before cutting them down.

The many cloudy days have led to a depletion of my batteries so I decided to spend one rainy afternoon figuring out why the little generator would not start. After some consultation with the generator guru (dot com) and a bit of troubleshooting, I've come to the conclusion that it needs a new magneto. Its on order.


Water, Water...

May 15 - I dug out around the inside of the footer to provide an extra thickness to the tank base to accommodate the tank walls. I also removed the remaining topsoil to ensure there were no roots or other organic matter to later decompose and create voids beneath the tank.



May 16 - I hauled 1.16 tons of crushed limestone from the Vulcan quarry in Ft, Payne to form the base for the water storage tank. This material will provide good drainage and once packed by the weight of the full tank (around 12,000 pounds) will form a solid base that will not further compress.

May 17 - Dry laying the cinder block revealed that the carefully calculated radii of the footer were not so carefully implemented. Twenty cinder block would not fit within the circumference - it would have to be nineteen. The pass-thru (so carefully placed) was then found to be in the wrong place and had to be moved. Another good example of the difference between "as designed" and "as built".

May 20 - The first course of block were set on the footer with mortar taking care to evenly space the joints, maintain the radius, and take out any unevenness in the footer surface.

May 21 - Hauled another 1.81 tons of limestone from the quarry and finished filling in the tank base up to the level of the first course of block. The bed was lightly tamped with my boots and struck off level with the top of the block. The tank was tipped onto its side, rolled into position at the edge of the cinder blocks, and finally tipped back over onto its bottom. A little pushing and shoving got it centered in the circle and aligned with the pass-thru in the footer.

May 22 - I dry stacked a few blocks around the drain opening/pass-thru area to see how the access opening would look. The rest of the block had to be moved to make way for the Ditch Witch.


May 24 - 27 Trenching! Even if there had been not one rock or root, this machine would have worn me slap out! As it is, though, there were rocks and roots galore. When the obstruction was not too much for the machine, it would eventually cut through the root or turn up the rock. This action would sometimes result in violent lurching of the trencher which in turn would attempt to jerk my shoulders out of their sockets.

Where the root or rock was simply too large, the trencher would have to be repositioned until it was clear of the immoveable object. This left a number of obstacles for me to overcome manually. Tree roots can be handled with my sacrificial "dirt axe". This is an old axe which has seen better days but which still can be sharpened and used in the dirt where it will quickly be dulled and filled with nicks. Rocks are a different story. Sometimes they can be dug out using a 6-foot pry bar. Sometimes not. I will probably have to rent a jack-hammer for those. In all of these cases, when the obstacle is removed, there still remains trench to be dug by hand down to 24 inches. Folks this is work for young people.

May 28 - Its Laundry Day! Yes, all that dirt digging has created a great mound of dirty clothes. I have  not much electricity and zero washing machines but I do have plenty of well water and a couple of wash tubs left over from some long ago beer party, so...



May 29 - Tunnelling! I brought the trencher as close to the footer of the cabin as I dared. I finished the trench for the kitchen sink with post hole diggers up to the footer then switched to the pry bar for tunnelling under the footer. I used a saw horse to support the pry bar while swinging it horizontally - battering ram style. A small level kept my digging true. Occasionally I would use a pipe wrench to give the bar a little twist when it was well stuck in the dirt. This would break out a nice hunk. From the crawl space side, I used a WWII trenching tool to dig down and intersect the horizontal hole.






May 30 - The first yard hydrant is installed. This required digging down another foot below the location of the hydrant to form a drainage well. The valve on these hydrants is located at the bottom of the vertical pipe so they are below the frost line. To prevent freezing of water that would otherwise remain in the pipe, a drain opening is located just above the valve. Each time the valve is opened and closed, a quart or so of water is released from the drain. The drainage well is filled with gravel thus providing space for that water until it is absorbed into the earth. I made little collars out of scrap 4" PVC to hold the gravel up around the drain hole till fill dirt was packed around to hold the hydrant in place.

June 1 - Laid the first few 20' sticks of 1" PVC pipe and quickly encountered two major obstacles. The first was a large root at just over a foot in the ground. I decided it would be easier to tunnel under it. The second was an even larger rock. I still have not decided whether to try the jack-hammer or bring in fill dirt. I moved on to the second supply line.

June 2 - Yard Hydrant #2. Followed by a couple 20' sticks of PVC.

June 3 - Trade Day.  Carolyn thought we might head over to Trade Day in Summerville to see if we could scare up a new burner for one of our oil lamps. The ones we got at Walmart last year wont fit :(

We didn't have any luck but we had a good time looking at all the stuff for sale.

June 4 - Water Heater. I spent the day first testing and then installing a small on-demand water heater in out little bath house. The test was prompted by some information in the manual that said the unit required 25 psi (minimum) in order to work. This information was not in any of the literature used to sell the thing. I was worried because I had measured only about 10 psi at that location. I set up a ladder to approximate the height of installation, connected the water and the gas, and let 'er rip. It worked like a charm. By dusk that evening, I had a nice hot shower without having to heat water on a stove or pump up a garden sprayer. Luxury!

June 5 - Woke up to a nice thunderstorm. I had a phone interview so I decided on breakfast in town. I spent some more time shopping for groceries and plumbing supplies. I got back in time for another round of thunder storms. While it was raining, I installed the supply line valves under the kitchen sink. the rest of the evening, I spent on this blog update.




Saturday, May 10, 2014

Spring Planting

Last week was seven days of the most beautiful weather up on the mountain; clear skys, cool nights, breezy days. I really hated to come back to the big city. Oh well.

We started the week off by planting ten sets of tomato plants. These we started from seed which we saved from years past. The previous weekend we planted 11 or 12 sets at the Atlanta house along with some pepper plants. The leftovers we brought to RW to see if the deer and rabbits would let us have us some :-)



Also, we temporarily planted about 20 tree seedlings of five different varieties that we got from National Arbor Day Foundation. These will be scattered about the property as they are ready for transplant. Among them are Redbud, Dogwood, and Hawthorn.



My main goal this trip was to get the footer dug and poured for the water storage tank. This footer is specifically for a block wall that I will erect around the tank for protection from punctures (tree limbs, stray bullets, etc.) and temperature extremes. I had chosen this site several months ago and already had done some rough grading with the tractor and box blade. However, as I began to survey it for the footers, I started to have second thoughts about whether it would be high enough to provide adequate pressure.

I got up before the sun one morning and used my tiny laser level and camera tripod to once again attempt to measure the elevation. This time I came up with 32 feet above the cabin floor (38 last time). When I calculated the pressure I came up with about 15 psi. Then I began to worry. I knew that the pressure in our Atlanta house was more like 65 psi. So, was 15 going to be enough? Unfortunately, I did not have my engineering reference books nor an Internet connection to find the answer so I decided to give it the old experimental approach.

I had already set up a couple of the rain barrels to provide water for my concrete mixing. I went to town and purchased a bunch of garden hose. When I filled the barrels, the flow at the bath house which is about 28 feet below the tank was 3 gallons a minute - considerably more than necessary for a good shower.

Now its time to get to work. I finished leveling the footer trench. Then I set up a simple bending rig to shape the rebar into approximately circular segments. I cut a bunch of 12 inch lengths of rebar to drive into the bottom of the footer to provide both a hanger from which to suspend the rebar and a depth gauge for the thickness of the concrete.








With the rebar in place and the depth pins set, it was Mix - Pour - Trowel over and over until the footer was filled to the proper depth (4 inches in this case). Initially, I hauled 18 bags of Quickrete up to the site in the trailer along with the generator and mixer. Additional bags of concrete mix were brought up from the shop as needed. I was prepared to work well past dark so I also brought up another extension cord and a floodlight. Fortunately for me, that was unnecessary.




The loose rocks in the bottom of the trench were added as an insurance policy to guarantee I had enough concrete mix. As it turned out, I was able to return 10 bags. This little job required 26 - 50# bags of Quikrete concrete mix and 80 feet of 3/8 rebar.

Nature

Its difficult to not see interesting things in nature. I try to take the time to photograph some of the beautiful things I see as I go about my chores and ramblings. Hover over each of the pics below for a short title.

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